Ao-smith BTR 151 THRU 201/A User Manual

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MODELS BTR 151 THRU 201/A
COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER
• INSTALLATION • OPERATION • MAINTENANCE • LIMITED WARRANTY
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER
AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
Printed in U.S.A. 1004 PART NO. 196308-001
A DIVISION OF A. O. SMITH CORPORATION
McBEE, SOUTH CAROLINA, USA
www.aosmithwaterheaters.com
CAUTION
TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE READ
THOROUGHLY BEFORE INSTALLING AND USING THIS
APPLIANCE.
Thank you for buying this energy efficient water heater from
A.O. Smith Water Products Company. We appreciate your
confidence in our products.
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Summary of Contents

Page 1 - MODELS BTR 151 THRU 201/A

1MODELS BTR 151 THRU 201/ACOMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER• INSTALLATION • OPERATION • MAINTENANCE • LIMITED WARRANTYPLACE THES

Page 2 - ROUGH-IN-DIMENSIONS

10Do not subject the combination gas valve to inlet gaspressures of more than 14.0" W.C. - natural gas. A serviceregulator is necessary if highe

Page 3 - TABLE OF CONTENTS

11INSTALLATION DIAGRAMSGENERALThe type, size and location of the relief valves must be inaccordance with local codes. The locations of the relief val

Page 4 - FEATURES

12VERTICAL STORAGE TANK AND FORCED CIRCULATION DANGERTEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES.SEE WATER TEMPERATURE CONT

Page 5 - CIRCULATING PUMP

13 DANGERTEMPERATURE SETTING SHOULD NOT EXCEED SAFE USETEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROLWARNING ON PAGE 20. IF HIGHER PREHEAT T

Page 6 - INSTALLATION INSTRUCTIONS

14INSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGE DANGERTEMPERATURE SETTING SHOULD NOT EXCEED SAFE USETEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE C

Page 7

15ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURESTORAGE WITH OR WITHOUT RECIRCULATIONHEATER WITH OR WITHOUT MIXING VALVEHEATER WITH MIXING VALV

Page 8

16TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTERHEATER WITH OR WITHOUT BUILING RECIRCULATIONTWO PRE-HEATERS WITH MIXING VALVETWO PRE-H

Page 9 - GAS PRESSURE REGULATOR

17MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCEDCIRCULATION WITH OR WITHOUT BUILDING RECIRCULATIONVERTICAL STORAGE TANKHORIZONTAL

Page 10 - HEATER WIRING

18OPERATIONIMPORTANTA qualified person must perform the initial firing of the heater. Atthis time the user should not hesitate to ask the individual

Page 11 - INSTALLATION DIAGRAMS

19A. This appliance does not have a pilot. It is equippedwith an ignition device which automatically lights theburner. Do not try to light the burne

Page 12

2FOREWORDThese designs comply with ANSI Z21.10.3 as a Booster typewater heater.Detailed installation diagrams are found in this manual. Thesediagrams

Page 13

20set for 120° to 180°F water temperature, but 120°F is therecommended starting point. It is suggested the dial be placedon the lowest setting which

Page 14

21NOTE:1. Remove main burners from unit.2. Check that burner venturi and ports are free of foreign debris.3. Clean burners with bristle brush and/or v

Page 15 - DANGER

22RELIEF VALVEAt least once a year, the temperature and pressure relief valveshould be checked to ensure that it is in operating condition. Liftthe l

Page 16

23 FIGURE 14DELIMING SOLVENTSA. O. Smith recommends the use of UN•LIME for deliming.UN•LIME is a patented food grade acid which is safe to handleand

Page 17 - HORIZONTAL STORAGE TANK

24the appliance. The indicator codes on the ignition module areas follows:1 flash System lockout (retries or cycles exceeded)2 flashes Pressure switc

Page 18 - SEQUENCE OF OPERATION

25SEQUENCE OF OPERATION FLOW CHARTDescription of this flow chart can be found in the “SEQUENCE OF OPERATION” section found on page 18.Switch power ont

Page 19 - OPERATING INSTRUCTIONS

26OPERATIONAL CHECKLISTThis checklist in conjunction with “TROUBLESHOOTING” and the “SEQUENCE OF OPERATION” should be used as an on-the-jobtroubleshoo

Page 20 - PREVENTIVE MAINTENANCE

27Model BTR Limited WarrantyA. O. Smith Corporation, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater.1. THE TA

Page 21 - TEMPERATURE CONTROL

28A.O. SMITH WATER PRODUCTS COMPANY5621 W. 115TH STREET • ALSIP, ILLINOIS 60803PHONE: 1-800-433-2545 • FAX: 1-800-433-2515www.aosmithwaterheaters.com

Page 22 - CAUTION

3GENERAL SAFETY INFORMATIONPRECAUTIONSDO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDERWATER. Immediately call a qualified service technician to i

Page 23 - TANK CLEANOUT PROCEDURE

4OPERATION OF THESE FANS CAN PRODUCE A NEGATIVEDRAFT IN THE AREA OF THE WATER HEATER PREVENTINGTHE PRODUCTS OF COMBUSTION FROM EXHAUSTINGTHROUGH THE C

Page 24 - SYSTEM DIAGNOSTICS

5possibility of changing the orientation by accidentallyovertightening the inlet supply. Improper orientation of theEliminator may cause temperature

Page 25

6INSTALLATION INSTRUCTIONSREQUIRED ABILITYINSTALLATION OR SERVICE OF THIS WATER HEATERREQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSEDTRADESMAN IN TH

Page 26 - OPERATIONAL CHECKLIST

7CARBONING OR SOOTING OF THE COMBUSTION CHAMBER,BURNERS AND FLUE TUBES AND CREATES A RISK OFASPHYXIATION.Where an exhaust fan is supplied in the same

Page 27 - 6. CLAIM PROCEDURE

8 FIGURE 7• Where a separate vent connection is not available and thevent pipe from the heater must be connected to a commonvent with an oil bur

Page 28

9GAS PIPINGContact your local gas service company to ensure that adequategas service is available and to review applicable installationcodes for your

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