Ao-smith BTH 120-250(A) User Manual

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1
A DIVISION OF A.O. SMITH CORPORATION
Mc BEE, SOUTH CAROLINA
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND
NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
PRINTED IN U.S.A. 1104 PART NO. 196145-001
CYCLONE XHE
®
Model BTH 120-250(A)
SERIES 970 AND 973
COMMERCIAL GAS WATER HEATER
GAS-FIRED POWER BURNER
FOR DOMESTIC HOT WATER
Thank you for buying this energy efficient water heater from
A.O. Smith Water Products Company. We appreciate your
confidence in our products.
CAUTION
TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE
READ THOROUGHLY BEFORE INSTALLING AND USING
THIS APPLIANCE.
• INSTALLATION • OPERATION • SERVICE • MAINTENANCE • LIMITED WARRANTY
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
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Summary of Contents

Page 1 - Model BTH 120-250(A)

1A DIVISION OF A.O. SMITH CORPORATIONMc BEE, SOUTH CAROLINAPLACE THESE INSTRUCTIONS ADJACENT TO HEATER ANDNOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.PR

Page 2 - FOREWORD

10FIGURE 12INSTALLATION OF VENT SYSTEM WARNINGTHE OPTIONAL INTAKE VENTING ARRANGEMENT AND THE EXHAUSTVENTING ARRANGEMENT MUST BE INSTALLED TO RUN DIRE

Page 3 - TABLE OF CONTENTS

11D. Know your own qualifications or those of your contractor. Thesolvent welding technique of joining PVC, PVC cellular core, ABS orCPVC pipe is a sp

Page 4 - INSTALLATION INSTRUCTIONS

12BLOCKED OUTLET PROVER SWITCH(SEE FIGURE 13)The Blocked Outlet Prover Switch is set up to shut the unit off when a build-up of positive pressure in t

Page 5

13CONNECTION OF GAS PIPE1. When connecting gas pipe to unit, apply wrench to flange only. Note:Do not use wrench on gas valve or gas bracket. See Fig

Page 6

144. When the system requires water for space heating at temperatureshigher than required for domestic water purposes, a tempering valvemust be instal

Page 7 - HORIZONTAL VENT

15OPERATIONSEQUENCE OF OPERATIONTypical Control/Appliance Operating Sequence1. When the control is initially powered, it enters a test mode and willdi

Page 8

16NO LOW VOLTAGE (Figure 20)24V AC LED OffNO LOW VOLTAGE, 24V AC LED OffFIGURE 20TEMPERATURE PROBE FAULT (Figure 21)Water Temp LED FlashingTEMPERATURE

Page 9

17Display Flashes “05” when button is pressed:Display Flashes “15” when button is pressed:Display Flashes “25” when button is pressed:ECO SWITCH OPEN

Page 10 - INSTALLATION SEQUENCE

18ADJUSTMENT PROCEDUREINITIAL START-UPA minimum gas supply pressure of 5.0" (1.25 kPa) W.C. (4.5" or 1.12 kPa)on BTH 150 and 199) for natur

Page 11 - Table 2. VENT LENGTH TABLE

19FOR YOUR SAFETY READ BEFORE OPERATINGWARNING: If you do not follow these instructions exactly, a fire orexplosion may result causing property damag

Page 12 - GAS PIPING

2These designs comply with the latest version of the American NationalStandard for Gas Water Heaters, Volume III, ANSI Z21.10.3 / CSA 4.3 M 98as an au

Page 13 - SYSTEM CONNECTIONS

20 WARNINGUNDER NO CIRCUMSTANCES SHOULD THE INPUT EXCEED THE RATESHOWN ON THE HEATER RATING PLATE. OVERFIRING COULD RESULTIN DAMAGE OR SOOTING OF THE

Page 14 - CAUTION

21FIGURE 25To dissolve and remove the more stubborn mineral deposits, A.O. SmithUN•LIME® Professional Delimer should be used.A.O. Smith UN•LIME® Profe

Page 15 - SELF DIAGNOSTIC CONTROLLER

22To inspect or replace an anode:The anodes on this heater are easily accessible from the top of theheater making replacement simple and quick.1. Turn

Page 16 - Possible Cause Remedy

23ONE TEMPERATURE - ONE HEATER HORIZONTAL STORAGE TANKFORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION DANGERTEMPERATURE SETTING SHOULD NOT E

Page 17

24*PIPE RELIEF VALVE TO OPEN DRAIN.NOTE: IF TEMPERED WATER ISRECIRCULATED, RETURN LINE SHOULD BECONNECTED AT POINT “A”.INSTALL IN ACCORDANCE WITH LO

Page 18 - OPERATING INSTRUCTIONS

25TWO TEMPERATURE - TWO HEATERS HIGH TEMPERATUREWITH OR WITHOUT BUILDING RECIRCULATIONTWO TEMPERATURE - THREE HEATERS (TWO PRE-HEATERS/ONE BOOSTER HEA

Page 19 - WARNING:

26* PIPE RELIEF VALVE TO OPEN DRAIN** 140°F (60°C)TO 150°F (66°C) SHOULD BE MAXIMUM WATERTEMPERATURE MAINTAINED IN THE PRE-HEATERS.120°F (49°C) SHOULD

Page 20 - MAINTENANCE

27NOTE 1: TOGGLE SWITCH CONTROLS 180°F (82°C) WATER CIRCULATION.INSTALL ON OR CLOSE TO DISHWASHER. TOGGLE SWITCH MUST BECLOSED (ON) DURING THE RIN

Page 21 - LIME SCALE REMOVAL

28MANIFOLD KITSPrecision cut type “L” all copper A.O. Smith manifold kits assure water flow balance of all units. Without this balance, the full water

Page 22 - VENT SYSTEM

29CHECKLIST AND SERVICE INFORMATIONIMPORTANTThe installer may be able to observe and correct certain problems whichmight arise when the unit is put in

Page 23 - INSTALLATION DIAGRAMS

3 DANGERTHIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTATTO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURESREQUIRED FOR AUTOMATIC DISHWAS

Page 24

30MOTOR WILL NOT RUN1. Confirm 120V AC to the controller. Also, to verify correct polarity, checkfor 120 V AC between hot supply and ground.If there i

Page 25

31Model BTH Limited WarrantyA. O. Smith Corporation, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater.1. THE TA

Page 26

32A.O. SMITH WATER PRODUCTS COMPANY5621 W. 115TH STREET • ALSIP, ILLINOIS 60803PHONE: 1-800-433-2545 • FAX: 1-800-433-2515 www.hotwater.com • E-MAIL:

Page 27

4that the water temperature be set for the lowest temperature which satisfiesyour hot water needs. This will also provide the most energy efficientope

Page 28 - MANIFOLD KITS

5• Do not cover the temperature & pressure relief valve.• Do not cover the instruction manual. Keep it on the side of thewater heater or nearby fo

Page 29 - TROUBLE-SHOOTING

6less than 100 square inches (645 cm²).If the confined space is within a building of tight construction, air for combustionand ventilation must be obt

Page 30

7FIGURE 5*NOTE: BTH 250 USES TEE ONAIR INTAKE TERMINALDIRECT VENTHORIZONTAL VENTFIGURE 6DO NOT TERMINATE EXHAUSTOVER PUBLIC AREA WHERECONDENSATE OR

Page 31 - Model BTH Limited Warranty

8TRANSMITTED INTO THE LIVING SPACES.IMPORTANTThe vent system must terminate so that proper clearances are maintainedas cited in local codes or the lat

Page 32

9FIGURE 9IMPORTANTWHEN LOCATING THE TERMINALS ON A SIDEWALL, THE FOLLOWINGSPECIFICATIONS PERTAINING TO TERMINAL LOCATION MUST BEFOLLOWED.1. The intak

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